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Tungsten Carbide Tools Tipped GradesBrazing Alloys

DESCRIPTION & APPLICATIONS : 

Tungsten Carbide Tools Tipped Grades are premium brazing alloys designed for reliable and durable joining of tungsten carbide to steel. Engineered for consistent wetting, high mechanical strength, and long-lasting joints, these grades excel in tooling, machining, mining, and wear-resistant applications, ensuring uniform performance across manual, induction, and furnace brazing processes.

Tungsten Carbide Tools Tipped Grades

Superon Ag Brazing Alloy Normal Composition % Operating Temp Shear Strength International Standards
Ag Cu Zn Ni Others °C MPa IS 2927 DIN EN 1044 BS 1845 AWS A5.8 DIN 8513
SUPERON Ag 50N 50 16 15 3 Cd 16 645 150-300 BACuAg12 Ag351 Ag9 BAg-3 L-Ag50CdNi
SUPERON Ag 49Hi(MnNi) 49 16 23 4.5 Mn 7.5 690 250-300 - Ag502 Ag18 BAg-22 L-Ag49
SUPERON Ag 40N 40 30 28 2 - 730 - BACuAg18 - - BAg-4 -
SUPERON Ag 27 27 38 20 5.5 Mn9.5 810 150-300 - Ag503 - - L-Ag27
SUPERON Ag 25MnNi 25 38 33 Ni2 Mn2 790 - - - - BAg-26 -
SUPERON NIBRO - 50 39.7 10 Si 0.3 910 150-300 SC9 Cu305 CZ 8 RBCuZn-D L- CuNi10Zn42
SUPERON CuNiB - 97 - 3 Boron 0.03 1100 - - Cu105 CU 7 - -
SUPERON F BRONZE - 57 39 - Mn2, CO2 920 - - - - - -
General Composition

Key Features and Benefits

Superon Tungsten Carbide Tools Tipped Grades are engineered to deliver exceptional performance and durability in demanding industrial applications. Designed for precision and reliability, these grades create strong, long-lasting joints that withstand heavy-duty industrial loads. They are particularly suitable for tooling, mining, wear-resistant applications, and fabrication tasks involving tungsten alloys, ensuring precise and durable brazed connections.

  • Excellent Mechanical Strength: These grades provide robust joints capable of handling high stress, ensuring durability and reducing maintenance requirements in industrial operations.
  • Controlled Wetting: Uniform alloy flow guarantees consistent and reliable bonding on both carbide and steel surfaces, improving overall braze quality.
  • Corrosion Resistance: Nickel-enhanced grades offer protection against corrosion in aggressive or wet environments, prolonging joint life and maintaining structural integrity.
  • Enhanced Carbide Brazing: Manganese-containing grades strengthen bonding and improve joint reliability, producing secure, high-performance connections.
  • Zinc-Free Options: Ideal for furnace brazing and wet applications, preventing interfacial corrosion and safeguarding metal surfaces.
  • Consistent Performance: These grades perform reliably across manual, induction, and furnace brazing processes, delivering consistent results.
  • Industrial Efficiency: Long-lasting joints reduce rework, improve productivity, and enhance cost-efficiency, making Superon grades a preferred choice for professionals seeking high-quality brazing solutions with tungsten alloys.

Specifications of Tungsten Carbide Tools Tipped Grade

The following table outlines the key specifications and properties of Superon Tungsten Carbide Tools Tipped Grades, designed for optimal performance in industrial applications.

Product Grade Ag % Cu % Zn % Ni % Other Elements Operating Temp (°C) Shear Strength (MPa) Key Standards
SUPERON Ag 50N 50 16 15 3 Cd 16 645 150–300 IS 2927, DIN EN 1044, BS 1845, AWS A5.8
SUPERON Ag 49Hi (MnNi) 49 16 23 4.5 Mn 7.5 690 250–300 DIN EN 1044, BS 1845, AWS A5.8
SUPERON Ag 40N 40 30 28 2 730 IS 2927, AWS A5.8
SUPERON Ag 27 27 38 20 5.5 Mn 9.5 810 150–300 DIN EN 1044
SUPERON Ag 25MnNi 25 38 33 2 Mn 2 790 AWS A5.8
SUPERON NIBRO 50 39.7 10 Si 0.3 910 150–300 DIN EN 1044
SUPERON CuNiB 97 3 Boron 0.03 1100 DIN EN 1044
SUPERON F Bronze 57 39 Mn 2, Co 2 920

Properties of Tungsten Carbide Tools Tipped Grades

These properties highlight the technical strengths and performance characteristics that ensure precision, consistency, and long-lasting results in brazing operations.

Property Description
Wetting Behaviour Excellent flow and spreading on carbide and steel surfaces
Mechanical Strength High shear strength suitable for impact and load-bearing tools
Corrosion Resistance Enhanced with Nickel-Containing Compositions
Brazing Versatility Suitable for manual, induction, and furnace brazing
Thermal Stability Stable performance across a wide temperature range
Joint Durability Long-lasting joints with minimal risk of cracking or failure

These properties ensure consistent brazing results, improve tool longevity, and support reliable performance in industrial applications.

Related Products

Superon also offers complementary products to support complete fabrication and brazing requirements:

  • Silver Brazing Alloys
  • Copper and Brass Brazing Alloys
  • Copper and Phosphorus Brazing Alloys
  • In forms of rods, wire, and rings
  • Fluxes and Welding Accessories

This makes Superon a one-stop solution for customers seeking high-quality, reliable metal joining consumables.

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