India’s No.1 in stainless steel welding consumables — by far
Industries · Power

Welding solutions for the whole thermal power station

Coal and ash move through a thermal station every hour it is on load, and the components that carry them wear the whole time — mill shafts, burner nozzles, clinker grinder liners, ash slurry pumps and the mobile plant working the coal yard. Pick an area of the station on the map to see which components fail, how, and the SUPERON range that returns them to service.

Isometric view of a thermal power station on one site — a walled coal yard worked by a stacker-reclaimer with wagon rakes beside it, a second stockpile pushed by a dozer, the boiler house firing under its chimney and cooling towers, the coal mill and crusher house with its ID fan, the turbine hall, and an ash plant of slurry pumps, clinker grinder and silo beside the ash pond.
Thermal power station 24 components mapped Click a numbered pin on the map
24
Components mapped
4
Station areas
500+
Authorised distributors

Station map

Click any area — the photo above and the table below both update

24 components mapped  ·  4 station areas Click an area to narrow
Component Base metal Wear factor Station area Recommended solution
Nozzle Tip SS 310 Wear Coal Handling Plant Stainless steel electrodes
Roller Yoke Carbon Steel Wear Coal Handling Plant Cladding & die build-up
Coal Orifice Cast Iron Wear Coal Handling Plant Cast iron electrodes
Coal Burner Nozzle SG Iron Wear Coal Handling Plant Cast iron electrodes
Boiler Feed Pump Alloy Steel Wear Coal Handling Plant Cladding & die build-up
Coal Bend Cast Iron Wear Coal Handling Plant Cast iron electrodes
ID Fan Shaft Alloy Steel Wear Coal Handling Plant Cladding & die build-up
Coal Mill Vertical Shaft Alloy Steel Wear Coal Handling Plant Cladding & die build-up
Ring & Tooth Hammers Mn. Steel Wear Coal Handling Plant Hard surface electrodes
Universal Slide Valve SS 304 Wear Ash Handling Plant Stainless steel electrodes
Clinker Grinder Liners Mn. Steel Wear Ash Handling Plant Hard surface electrodes
CW Pump Impeller SS 410/Bronze Wear Ash Handling Plant Copper alloy electrodes
Wear Plates Of Pump SS 410 Wear Ash Handling Plant Stainless steel electrodes
Wagon Tippler Gear Carbon Steel/Cast Iron Wear Coal Yard & Reclaim Cast iron electrodes
Slurry Gear/Pinion Carbon Steel Wear Coal Yard & Reclaim Cladding & die build-up
Reclaimer Wheel Carbon Steel Wear Coal Yard & Reclaim Cladding & die build-up
Points & Crossing Mn. Steel Wear Coal Yard & Reclaim Hard surface electrodes
Dozer Cutting Edge Mn. Steel Wear Mobile Equipment Hard surface electrodes
Dozer Arms Carbon Steel Wear Mobile Equipment Cladding & die build-up
Dozer H Frame H.T. Steel Crack Mobile Equipment Repair & joining electrodes
Track Links Mn. Steel Wear Mobile Equipment Hard surface electrodes
Track Pads Mn. Steel Wear Mobile Equipment Hard surface electrodes
Idler Mn. Steel Wear Mobile Equipment Hard surface electrodes
Rollers Mn. Steel Wear Mobile Equipment Hard surface electrodes

Wagon Tippler Gear

Coal Yard & Reclaim
Base metal Carbon Steel/Cast Iron
Wear factor Wear
Cast iron electrodes
Showing 24 of 24 components Grade-level recommendation issued after component inspection
How power station components fail

Abrasion

Coal and ash cutting into chutes, orifices, liners, mill parts and track.

Erosion

Ash slurry and flue gas washing away pump casings, impellers and bends.

Heat & scaling

Burner nozzles, nozzle tips and fan parts cycling through temperature until they scale.

Cracking

Cast housings, gear cases and dozer frames split by shock loading and vibration.

The range

What a power station buys from us

Stainless steel electrodes India's best-selling SS welding consumable range. Hard surface electrodes Overlays for abrasion, impact and friction wear faces. Hard surface tubular electrodes High deposition on large, heavily worn surfaces. Cast iron welding electrodes Cold repair of cracked housings, beds and pump bodies. Cladding & die build-up Rebuilding shafts, dies and tooling back to size. Repair & joining electrodes Dissimilar and unknown-steel joints made on site. Nickel & Inconel grades Heat-resistant service on grills, elements and doors. Abrasives Cut, grind and finish on the same line.
Other industries
Steel Marine Mining Cement Sugar Transport Railway Oil & Petrochemical

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

Talk to an application engineer Browse the full range