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Industries · Mining

Welding solutions for earth moving and mining machines

Mining machines work in abrasive ground, under shock loading, a long way from a workshop. Buckets, tracks, booms and drill masts wear or crack faster than anything in a plant, and a machine standing is production lost. Pick a machine on the map to see which components wear, how they fail, and the SUPERON range that puts them back to work.

Isometric view of an open-cast mine — a dragline working the overburden bench, drill rigs, dozers, loaders, dumpers, a motor grader on the haul road and a mobile crane at the workshop.
Open-cast mine site 70 components mapped Click a numbered pin on a machine
70
Components mapped
8
Machine types
500+
Authorised distributors

Site map

Click any area — the photo above and the table below both update

70 components mapped  ·  8 machine types Click an area to narrow
Component Base metal Wear factor Machine Recommended solution
Bucket Lip Mn. Steel Abrasion/Impact Draglines & Shovels Hard surface electrodes
Bucket Body Mn. Steel Abrasion/Impact Draglines & Shovels Hard surface electrodes
Bucket Tooth Mn. Steel Abrasion/Impact Draglines & Shovels Hard surface electrodes
Boom Stick Steel Crack Draglines & Shovels Repair & joining electrodes
Chassis Steel Crack Draglines & Shovels Repair & joining electrodes
Swing Drum Steel Crack Draglines & Shovels Repair & joining electrodes
Intermediate Hoist Shaft Steel Friction Draglines & Shovels Cladding & die build-up
Shaft For Rack Pinion Steel Friction Draglines & Shovels Cladding & die build-up
Rack Pinion Steel Friction Draglines & Shovels Cladding & die build-up
Rack Teeth Steel Friction Draglines & Shovels Cladding & die build-up
Bevel Gear Steel Friction Draglines & Shovels Cladding & die build-up
Take-up Axle Shaft Steel Friction Draglines & Shovels Cladding & die build-up
Slides Steel Friction Draglines & Shovels Cladding & die build-up
Idlers Steel Friction Draglines & Shovels Cladding & die build-up
Latch Bar Mn. Steel Friction/Abrasion Draglines & Shovels Hard surface electrodes
Latch Keeper Mn. Steel Friction/Abrasion Draglines & Shovels Hard surface electrodes
Track Shoes Mn. Steel Friction/Abrasion Draglines & Shovels Hard surface electrodes
Sprocket Steel Friction/Abrasion/Impact Draglines & Shovels Hard surface electrodes
Track Frame Steel Crack Dozers Repair & joining electrodes
Track Frame Lever Steel Crack Dozers Repair & joining electrodes
"C" Frame Bracket Steel Crack Dozers Repair & joining electrodes
Base Arms Steel Abrasion/Crack Dozers Hard surface electrodes
Blade Assembly Mn. Steel Impact/Abrasion Dozers Hard surface electrodes
Idler Shaft Steel Friction/Abrasion Dozers Hard surface electrodes
Idlers Steel Friction/Abrasion Dozers Hard surface electrodes
Carrier Rollers Steel Friction/Abrasion Dozers Hard surface electrodes
Sprocket Steel Friction/Abrasion Dozers Hard surface electrodes
Track Roller Steel Friction Dozers Cladding & die build-up
Gear Shifting Lever Steel Friction Dozers Cladding & die build-up
Hoist Arms Steel Crack Loaders Repair & joining electrodes
Bucket Body Steel Abrasion Loaders Hard surface electrodes
Bucket Tooth Mn. Steel Abrasion/Impact Loaders Hard surface electrodes
Cutting Edges Mn. Steel Impact/Abrasion Loaders Hard surface electrodes
Bucket Bracket Steel Shock Load Crack Loaders Repair & joining electrodes
Brake Head Cover Mild Steel Crack Loaders Repair & joining electrodes
Brake Drum Cast Iron Friction Motor Grader Cast iron electrodes
Blade Lifting Arm Steel Crack Motor Grader Repair & joining electrodes
Lifting Housing Mounting Bracket Steel Crack Motor Grader Repair & joining electrodes
Main Base Frame Steel Crack Drill Master Repair & joining electrodes
Support Lever Steel Crack Drill Master Repair & joining electrodes
Spool Valve Handler Steel Crack Drill Master Repair & joining electrodes
Tower Support Bracket Steel Crack Drill Master Repair & joining electrodes
Tower Cylinder Bushing Bracket Steel Crack Drill Master Repair & joining electrodes
Rod Changer Assembly Steel Crack Drill Master Repair & joining electrodes
Hoisting Winch Motor Steel Crack Drill Master Repair & joining electrodes
Spindle Complete Steel Friction Drill Master Cladding & die build-up
DRP-2 Rotary Head Floating Spindles Steel Friction Drill Master Cladding & die build-up
Drill Rod Support Plate Guides Steel Friction Drill Master Cladding & die build-up
Brake Lever Steel Friction Drill Master Cladding & die build-up
Dust Collector Blower Cast Iron Abrasion/Crack Drill Master Cast iron electrodes
Chassis Steel Crack Coal Drill Repair & joining electrodes
Tower Steel Crack Coal Drill Repair & joining electrodes
Tower Bracket D 14 Hammer Steel Crack Coal Drill Repair & joining electrodes
Track Frame Steel Crack Coal Drill Repair & joining electrodes
Cleaves (Dump Shaft) Steel Crack Coal Drill Repair & joining electrodes
Back Head Steel Friction Coal Drill Cladding & die build-up
Chuck D 14 Hammer Steel Friction/Abrasion Coal Drill Hard surface electrodes
Goose Neck Steel Crack Dumpers Repair & joining electrodes
Goose Neckside Corner Box Steel Crack Dumpers Repair & joining electrodes
Chassis Steel Crack Dumpers Repair & joining electrodes
Door Opening Cylinder Steel Crack Dumpers Repair & joining electrodes
Water Pump Bracket Steel Crack Dumpers Repair & joining electrodes
Exhaust Main Delivery Pipe Cast Iron Crack Dumpers Cast iron electrodes
Suspension Eye Alloy Steel Crack Dumpers Repair & joining electrodes
Pivot Pin Alloy Steel Friction Dumpers Cladding & die build-up
Pivot Pinion Carrier Alloy Steel Friction Dumpers Cladding & die build-up
Booms Steel Crack Cranes Repair & joining electrodes
Body Steel Crack Cranes Repair & joining electrodes
Axle Housing Steel Friction Cranes Cladding & die build-up
Hydraulic Pipe Steel Leakage Cranes Repair & joining electrodes

Dust Collector Blower

Drill Master
Base metal Cast Iron
Wear factor Abrasion/Crack
Cast iron electrodes
Showing 70 of 70 components Grade-level recommendation issued after component inspection
How mining components fail

Abrasion

Rock and coal cutting into bucket lips, cutting edges, track shoes and liners.

Impact

Bucket teeth, blades and hammers taking repeated shock loads until edges collapse.

Friction

Idlers, rollers, sprockets, pins and shafts running until they lose size.

Cracking

Chassis, booms, base frames and brackets split by overload, vibration or fatigue.

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Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.