India’s No.1 in stainless steel welding consumables — by far
Industries · Steel

Welding solutions for every corner of the steel plant

Steel plants are the most intensive there are — equipment runs at full utilisation through rapidly changing temperatures, and wear, abrasion and corrosion are a standing problem in every service workshop. Pick a plant area on the map to see which components wear, how they fail, and the SUPERON range that puts them back to work.

Isometric view of an integrated steel plant — coke ovens, sinter plant, blast furnace, melting shop, rolling mill, foundry and the service yards around them.
Integrated steel plant 110 components mapped Click a numbered pin on the plant
110
Components mapped
8
Plant areas
500+
Authorised distributors

Plant map

Click any area — the photo above and the table below both update

110 components mapped  ·  8 plant areas Click an area to narrow
Component Base metal Wear factor Plant area Recommended solution
Chains Cast Steel Friction Coke Oven Cladding & die build-up
Coke Crushing Hammer Cast Steel Impact Coke Oven Hard surface electrodes
Coupling Flanger Cast Steel Friction Coke Oven Cladding & die build-up
Ram Beams of Support Cast Steel Vibration Coke Oven Cladding & die build-up
Cooling Members Copper Joining Coke Oven Copper alloy electrodes
Hammers Cast Steel Abrasion/Impact Coke Oven Hard surface electrodes
Sinter Breaker Cast Steel Abrasion/Impact Coke Oven Hard surface electrodes
Pallets Cast Steel Crack Coke Oven Repair & joining electrodes
Pallets Cast Iron Crack Coke Oven Cast iron electrodes
Shafts Stainless Steel Joining/Surfacing Coke Oven Stainless steel electrodes
Crusher Jaws Mn. Steel Abrasion/Impact Coke Oven Hard surface electrodes
Valves Cast Iron Abrasion/Surfacing Coke Oven Cast iron electrodes
Air Compressor Body Cast Iron Accident Coke Oven Cast iron electrodes
Motor Base Plate Cast Iron Accident Coke Oven Cast iron electrodes
Pump Body Cast Iron Accident Coke Oven Cast iron electrodes
Chute Stainless Steel Abrasion Coke Oven Stainless steel electrodes
Gears Cast Iron Friction Coke Oven Cast iron electrodes
Dog Clutch Cast Iron Friction Coke Oven Cast iron electrodes
Shaft Stainless Steel Abrasion Coke Oven Stainless steel electrodes
Conveyor Drums Cast Iron Friction Coke Oven Cast iron electrodes
Gear Box Cast Iron Accident Coke Oven Cast iron electrodes
Pulleys Cast Iron Friction Coke Oven Cast iron electrodes
Buckets Mn. Steel Impact/Abrasion Coke Oven Hard surface electrodes
Motor Castings Cast Iron Accident Coke Oven Cast iron electrodes
Gear Wheel Cast Steel Friction Coke Oven Cladding & die build-up
Transmission Gears Cast Iron Friction Coke Oven Cast iron electrodes
Bush Bars Copper Friction Coke Oven Copper alloy electrodes
Lifting Blocks Cast Iron Accident Coke Oven Cast iron electrodes
Leader Tips Alloy Steel Friction Coke Oven Cladding & die build-up
Chassis Cast Steel Crack Coke Oven Repair & joining electrodes
Washery Main Pump Cast Iron Accident Coke Oven Cast iron electrodes
Crusher Jaws Hammer Mn. Steel Impact/Abrasion Coke Oven Hard surface electrodes
Flange Stainless Steel Abrasion Coke Oven Stainless steel electrodes
Pinion For Pusher Rack Mn. Steel Abrasion/Impact Coke Oven Hard surface electrodes
Throat Armour Plates Cast Steel Abrasion/Erosion Coke Oven Hard surface electrodes
Hydraulic Units Brass/Bronze Friction Coke Oven Copper alloy electrodes
Pump Shafts EN Steel Joining/Surfacing Steel Melting Shop Repair & joining electrodes
Kiln Shell Cast Steel Joining Steel Melting Shop Repair & joining electrodes
Rollers Cast Iron Broken/Joining Steel Melting Shop Cast iron electrodes
Valves Stainless Steel Erosion Steel Melting Shop Stainless steel electrodes
Pulley Cast Iron Broken/Buildup Steel Melting Shop Cast iron electrodes
Crane Rails Cast Steel Abrasion Steel Melting Shop Hard surface electrodes
Oxygen Lance Copper Erosion Steel Melting Shop Copper alloy electrodes
Furnace Doors Cast Steel Joining Steel Melting Shop Repair & joining electrodes
Ladle Trunion Cast Steel Abrasion Steel Melting Shop Hard surface electrodes
Moulding Box Cast Iron Crack Foundry Cast iron electrodes
Rollers Steel Friction Foundry Cladding & die build-up
Heat Treatment Grill Stainless Steel Heat Foundry Nickel & Inconel grades
Heating Elements Nichrome Heat Foundry Nickel & Inconel grades
Fan Blade Steel Abrasion Foundry Hard surface electrodes
Machine Base Cast Iron General repair Foundry Cast iron electrodes
Sand Discharge Chute Mild Steel Abrasion Foundry Hard surface electrodes
Pump Shaft Steel Friction Foundry Cladding & die build-up
Mn. Steel Liner Mould Mn. Steel Impact/Abrasion Foundry Hard surface electrodes
Impeller Casing Cast Iron Abrasion Foundry Cast iron electrodes
Mix Muller Plough Mn. Steel Abrasion Foundry Hard surface electrodes
Valve Spindle Brass Friction Foundry Copper alloy electrodes
Impeller Backplate Cast Iron Friction Foundry Cast iron electrodes
Elevator Shaft Steel Friction Foundry Cladding & die build-up
Feed Screw Cast Steel Abrasion Foundry Hard surface electrodes
Vibrator Table Cast Iron Crack Foundry Cast iron electrodes
Feeder Head Steel Abrasion Foundry Hard surface electrodes
Mixer Paddles Mn. Steel Abrasion Foundry Hard surface electrodes
Mould Drill HSS Friction Foundry Cladding & die build-up
Mould Knife HSS Friction Foundry Cladding & die build-up
Machine Housing Changing Block Cast Iron General repair Foundry Cast iron electrodes
Crane Bearing Pedestal Cast Steel Friction Foundry Cladding & die build-up
Tackle Ingot Mould Cast Iron Cavitation/Heat Foundry Cast iron electrodes
Sand Pump Cast Iron Abrasion Foundry Cast iron electrodes
Scrap Blades Mn. Steel Abrasion Foundry Hard surface electrodes
Housing Cast Iron Crack/Joining Rolling Mill Cast iron electrodes
Rollers Cast Iron Friction Rolling Mill Cast iron electrodes
Rollers Steel Friction Rolling Mill Cladding & die build-up
Idlers Steel Friction Rolling Mill Cladding & die build-up
Idlers Cast Iron Friction Rolling Mill Cast iron electrodes
Crane Rails Mn. Steel Friction/Abrasion Rolling Mill Hard surface electrodes
Crane Wheels Forged Steel Friction/Abrasion Rolling Mill Hard surface electrodes
Main Stand Bores Cast Steel Friction Rolling Mill Cladding & die build-up
Flying Shear Housing Cast Steel Friction Rolling Mill Cladding & die build-up
Hot Shear Blade HCHCr Impact/Friction Rolling Mill Cladding & die build-up
Hot Working Tools HCHCr Friction Rolling Mill Cladding & die build-up
Wire Cutters HSS Friction Rolling Mill Cladding & die build-up
Impellers Bronze / Cast Iron Abrasion Rolling Mill Copper alloy electrodes
Impact Crusher Low Alloy Steel Friction/Impact Refractories Hard surface electrodes
Rotors Mn. Steel Abrasion Refractories Hard surface electrodes
Crown Gears Cast Steel Friction Refractories Cladding & die build-up
Supporting Rolls of Rotary Kiln Low Alloy Steel Abrasion/Friction Refractories Hard surface electrodes
Motor Foundation Cast Iron Accident Electrical Cast iron electrodes
Armature Shaft Steel Friction Electrical Cladding & die build-up
Bearing Seating Cast Steel Friction Electrical Cladding & die build-up
Housing Cast Iron Friction Electrical Cast iron electrodes
Copper Bushes Copper Friction Electrical Copper alloy electrodes
Fan Cover Of Motors Cast Iron Friction/Accident Electrical Cast iron electrodes
Machine Beds Housing Cast Iron Joining Central Repair Shop Cast iron electrodes
Crane Wheels Cast Steel Abrasion Central Repair Shop Hard surface electrodes
Wheel Punch Cast Steel Abrasion Central Repair Shop Hard surface electrodes
Shear Blades Alloy Steel Impact/Heat Central Repair Shop Cladding & die build-up
Punch & Die Alloy Steel Impact/Heat Central Repair Shop Cladding & die build-up
Weighing Pallets Carbon Steel Abrasion Central Repair Shop Hard surface electrodes
Spindle Carbon Steel Friction Central Repair Shop Cladding & die build-up
Housing Cast Steel Abrasion Central Repair Shop Hard surface electrodes
Hammer Pallets Mn. Steel Impact Central Repair Shop Hard surface electrodes
Cooler Fan Blade Cast Steel Abrasion/Friction Sinter Plant & Blower Hard surface electrodes
Hammer Mill Rotor Forged Steel Abrasion Sinter Plant & Blower Hard surface electrodes
Gear Cast Steel Abrasion/Friction Sinter Plant & Blower Hard surface electrodes
Rail Mn. Steel Abrasion/Impact Sinter Plant & Blower Hard surface electrodes
Friction Wheel Forged Steel Abrasion/Friction Sinter Plant & Blower Hard surface electrodes
Support Rolls Cast Steel Friction Sinter Plant & Blower Cladding & die build-up
Pinion of Sinter Machine Forged Steel Abrasion/Friction Sinter Plant & Blower Hard surface electrodes
Blower Fan Blade & Hub Special Alloy Abrasion/Friction Sinter Plant & Blower Hard surface electrodes

Machine Housing Changing Block

Foundry
Base metal Cast Iron
Wear factor General repair
Cast iron electrodes

Supporting Rolls of Rotary Kiln

Refractories
Base metal Low Alloy Steel
Wear factor Abrasion/Friction
Hard surface electrodes

Fan Cover Of Motors

Electrical
Base metal Cast Iron
Wear factor Friction/Accident
Cast iron electrodes

Machine Beds Housing

Central Repair Shop
Base metal Cast Iron
Wear factor Joining
Cast iron electrodes

Cooler Fan Blade

Sinter Plant & Blower
Base metal Cast Steel
Wear factor Abrasion/Friction
Hard surface electrodes

Friction Wheel

Sinter Plant & Blower
Base metal Forged Steel
Wear factor Abrasion/Friction
Hard surface electrodes

Pinion of Sinter Machine

Sinter Plant & Blower
Base metal Forged Steel
Wear factor Abrasion/Friction
Hard surface electrodes

Blower Fan Blade & Hub

Sinter Plant & Blower
Base metal Special Alloy
Wear factor Abrasion/Friction
Hard surface electrodes
Showing 110 of 110 components Grade-level recommendation issued after component inspection
How steel plant components fail

Abrasion

Sinter, coke and sand cutting into chutes, screws, blow bars and liners.

Impact

Crusher jaws and hammers taking repeated shock loads until edges collapse.

Heat & erosion

Furnace doors, lances and grills cycling through temperature until they scale.

Cracking

Cast-iron housings, pump bodies and machine beds split by vibration or overload.

The range

What a steel plant buys from us

Stainless steel electrodes India's best-selling SS welding consumable range. Hard surface electrodes Overlays for abrasion, impact and friction wear faces. Hard surface tubular electrodes High deposition on large, heavily worn surfaces. Cast iron welding electrodes Cold repair of cracked housings, beds and pump bodies. Cladding & die build-up Rebuilding shafts, dies and tooling back to size. Repair & joining electrodes Dissimilar and unknown-steel joints made on site. Nickel & Inconel grades Heat-resistant service on grills, elements and doors. Abrasives Cut, grind and finish on the same line.
Other industries
Marine Mining Cement Sugar Transport Railway Oil & Petrochemical Power

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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